01 - What We Do

Eight capabilities. One TSA.

Project Touring musical - automation build
Touring Production

MJ The Musical: one custom lift. Turntable and sunroof in-built. One integrated build.

A high-speed servo-driven toaster lift with in-built turntable and sunroof, automation control, and chain hoists - engineered, built in-house and kept show-ready. Photo by Daniel Boud.

Production
MJ The Musical
Run
Multiple international seasons
TSA Teams
Production Engineering · Rigging · Service
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One stage, every system

The toaster lift, its in-built turntable and sunroof, and the automation control that drives them - all ours to build and keep safe.

MJ The Musical runs a custom servo-driven performer lift with in-built turntable and sunroof, and the automation control behind it - live, to a cue, every performance. Select a point to see the system TSA engineered and keeps show-ready.

At a glance
01 Production

MJ The Musical

02 Challenge

A marquee touring musical needed a signature pop-up performer lift re-created to an exacting standard - high-speed, high-performance and safe to put a performer on, night after night - with its turntable and sunroof built into the one machine.

03 What we did

Engineered and built the toaster lift - a custom servo-driven belt lift with in-built turntable, sunroof and integrated automated safety - plus automation control, and chain hoists and rigging. One integrated build, in-house.

04 Outcome

A lift that is accurate, smooth and exceeds the performance brief - kept show-ready across multiple international seasons.

01 The Problem

One pop-up lift. No room for a near-miss.

MJ The Musical hinges on a signature effect: a performer rising from below stage like a piece of toast. Re-creating it meant building a pop-up lifting machine that is fast, smooth and precise - and that puts a performer in the air to a cue, night after night, without a moment of doubt.

That is a hard brief. High speed and high performance pull one way; the automated safety, accuracy and repeatability a live musical demands pull the other. The machine had to satisfy both, and had to carry its own turntable and sunroof inside the one mechanism, with the automation control running the whole effect.

The task was clear: engineer a lift that exceeds the performance requirement, build in the safety so the effect is never a risk, and integrate it so the whole stage moves as one show.

The custom toaster lift mechanism under build in the TSA workshop, servo drive mounted in its steel frame
The toaster lift under build - servo drive, belt and integrated safety, engineered in-house.
02 The Process

Engineered in-house. Integrated as one show.

i
The toaster lift chassis on the TSA workshop floor - servo, belt drive and steel frame assembled in-house

Custom fabrication: the toaster lift

The centre of the job was the toaster lift itself. TSA re-created the pop-up lifting machine as a custom high-speed, high-performance servo-driven belt lift - designed, machined and assembled in-house. Automated safety features are built into the mechanism, not bolted on after. The result is accurate, smooth and repeatable, and exceeds the client's performance requirement for the effect.

ii
The lift structure and automation mechanism during assembly in the TSA workshop

In-built turntable, sunroof and automation control

The lift is more than a platform. Its turntable and sunroof are built into the machine itself, and TSA engineered the automation control that runs the whole effect to a cue - so lift, turntable and sunroof lock together every performance. Closed-loop position feedback and integrated safety keep each move accurate and repeatable.

03 The Result

A signature effect. Delivered, then supported.

The toaster lift does what the production asked of it and more - fast, smooth and accurate, with the safety engineered into the machine so the effect is never a gamble. Its turntable and sunroof are part of the lift itself, and the automation control runs the whole effect as one show.

Because TSA built it, TSA keeps it. The systems are documented, the automation is certified, and the package stays show-ready across every season the production plays.

Teams on this job

Engineered, built, supported.
Under one roof.

Talk to us

Got an effect that has to land every night?

Touring musicals, theatres, themed entertainment. If your show needs a custom mechanism engineered, automated and kept show-ready season after season, talk to us.