01 - What We Do

Eight capabilities. One TSA.

Project 01 Est. partnership 2020-2022
Theatre Touring-ready

Moulin Rouge! The Musical: the set, the electrics and every soft good, built in-house.

Set construction and set electrics from TSA's scenic workshop. The staircase and rostra from Show Works, now part of TSA. Every drape and banquette from Reveal. One production, delivered across its Australian run.

Location
Melbourne, Victoria
Years
2020-2022
TSA Teams
Scenic · Set Electrics · Drapes · Soft Goods
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One stage, every discipline

The set, the scenery and every soft good on this stage - built, wired and finished in-house.

The heart portals, the tracked show deck, the staircase, the show curtain, the festoon canopy, the banquettes and the masking all came out of TSA's workshops. Select a point to see what we built.

At a glance
01 Client

Moulin Rouge! The Musical

02 Challenge

The full scenic and soft-goods package for Moulin Rouge! The Musical - set construction, set electrics, every soft good and a touring-ready build - with the Melbourne half delivered through 18 months of lockdowns.

03 What we did

Three workshops, one job. TSA's scenic team built and wired the hard set. Show Works - now part of TSA - fabricated the staircase and rostra. Reveal cut, sewed and upholstered every soft good.

04 Outcome

Stage opened on schedule. Show built to tour.

This had more drapery and upholstery than any other production we've ever worked on. During lockdowns, we had to keep shifting how and where we worked. But the team pushed through and delivered stunning results.
01 The Problem

A pandemic-era brief at full production scale.

TSA's workshops were contracted across the Australian production of Moulin Rouge! The Musical. Set construction and set electrics from the scenic workshop - the heart portals, the tracked show deck, the trucked scenic units. Every soft good from Reveal - stage drapes, soft scenery, upholstered banquettes and full auditorium dressing, plus a parallel set built to tour.

The soft-goods brief landed alongside Melbourne's rolling lockdowns. Curfews, workplace caps, stop-start manufacturing schedules. International fabric freight delayed by flight shortages. The opening date did not move.

Reveal Productions workshop mid-pandemic, stitching line operating at reduced staffing. Photo: Reveal Productions.
Inside the Reveal workshop during a Melbourne lockdown shutdown. Photo: Reveal Productions.
02 The Soft Goods

How the line stayed moving.

i
Reveal Productions sewing line preparing long lengths of red velvet for Moulin Rouge drapery. Photo: Reveal Productions.

Manufacture under restriction

Reveal's drape team cut, stitched and finished every piece in-house at the workshop, then split production into satellite rooms when caps reduced floor staffing. Upholsterers took builds home and continued in garages and driveways. The line never stopped, only relocated.

ii
Reveal team laying out saree fabric in the Regent Theatre foyer during pre-production. Photo: Reveal Productions.

Collaborate where we could meet

With studios closed for in-person review, the design team and Reveal crew finalised drape layouts and fabric calls inside the Regent Theatre foyer, the largest legal workspace on tap. Saree fabric, banquette swatches and layout drawings were checked under stage-adjacent light, not studio fluorescents.

iii
Custom red velvet corner banquette built for Moulin Rouge, finished from a driveway workshop during lockdown. Photo: Reveal Productions.

Deliver against a moving schedule

Fabric was rerouted around flight shortages and freight pinch points. Upholstered banquettes were finished kerbside when site access was restricted. Soft scenery delivered piece-by-piece into the Regent build window the moment crews could occupy the auditorium. Bump-in held its date.

03 The Scenic Build

Three heart portals, a tracked deck, and a set that moves.

The hard set came out of TSA's scenic workshop. Three flown heart portals. An aluminium show deck with tracked panels and lighting troughs built through the floor. The show portal, the sliders, the trucked units - Satine's room, the garret, the Eiffel towers. Built, wired and scenic-finished under one roof.

i
The gold laser-cut filigree heart for one of the Moulin Rouge portals, laid out on the TSA scenic workshop floor. Photo: TSA.

Laser-cut, sculpted, gilded

Each heart portal spans 14.4 metres and stands 9.5 metres tall - an aluminium frame with laser-cut filigree, clad in twin-wall polycarbonate and dressed in printed cloth with red satin pleats. The filigree hearts were cut, sculpted, textured and painted gold in the workshop, then fitted to their frames as three separate flying units.

ii
A Moulin Rouge heart portal arc in the TSA scenic workshop - red velvet and gold filigree face with lamp fittings along the moulding and the frame behind. Photo: TSA.

Wired to perform

Set electrics ran through everything. Filigree LED tape, LED neon and chase bulbs through the portals. Lighting troughs through the show deck. Battery-powered trucks on wireless DMX, so scenic units move without a cable in sight. More than 25 set-electrics plates were built, wired and commissioned alongside the carpentry - one workshop, both trades.

The staircase and rostra package came from Show Works, whose team and assets are now part of TSA: multi-tiered rostra with embedded LED, Victorian balustrades sculpted by hand, cast in resin and painted antique gold, and ornate steel stair treads water-jet cut for the mezzanines. The same hands and the same machines now work under the TSA roof.

04 The Result

The set and soft goods, built and delivered in-house, on time.

From the heart portals, the tracked show deck and the staircase to the red proscenium drapery, the festoon canopy, the upholstered booths and the auditorium dressing - the hard set, the set electrics and every soft good in the Australian Moulin Rouge! seasons were built between TSA's scenic workshop, Show Works and the Reveal team. Stage opened on schedule. The production has since toured, and the same workshops continue to service the original build and manufacture for the next season of major musicals.

The drapes and upholstery for this production are written up from the workshop side, fabric by fabric, on the Reveal Productions site.

05 The Footage

Drapes, festoons, chandeliers, on the day.

Two films from the production's own channel. The first runs through the day on stage as the soft goods went in. The second steps wider, behind the curtain, across the season.

02 films Moulin Rouge official
Film 01
Day of the build Film by Moulin Rouge! The Musical
Film 02
Further behind the curtain Film by Moulin Rouge! The Musical
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Teams on this job

Engineered, installed, supported.
Under one roof.